Fuel gauge and sending unit issue

Discussion in 'Technical' started by heliboy, Oct 14, 2013.

  1. heliboy

    heliboy 76' Mav

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    Gotcha. I plan to take the cluster out by the middle of this next week and clean the board, grease the connections, etc. Speaking of which, how is the best way to test the regulator?
     
  2. Jsarnold

    Jsarnold Senior Member

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    Not just any grease, you want electrical conducting grease something like this
    [ame="http://www.amazon.com/Fulton-11755-Electrical-Contact-Grease/dp/B001446LP4/ref=sr_1_2?s=automotive&ie=UTF8&qid=1381940571&sr=1-2&keywords=conductive+grease"]Amazon.com: Fulton Electrical Contact Grease: Automotive[/ame]
     
  3. heliboy

    heliboy 76' Mav

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    Yes sir, absolutely. :)
     
  4. MSmithPDX

    MSmithPDX Member

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    With a volt meter set to read DC voltage in the 10s. You also need to know what the voltage is supposed to be.

    http://tinyurl.com/pqoespm
     
  5. Hectorsd

    Hectorsd Member

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    I think is the whole cluster instrument the problem with sender unit
     
  6. Jsarnold

    Jsarnold Senior Member

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  7. heliboy

    heliboy 76' Mav

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    anybody got a part # for the instrument voltage regulator for the 76' mav? Looked on ebay but didn't really find one...could be using wrong search criteria.
     
  8. rthomas771

    rthomas771 Member

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    70-77 are all the same. It's call an INSTRUMENT CLUSTER VOLTAGE REGULATOR or IVR for short. Any Mustang Vendor has them
     
  9. Hectorsd

    Hectorsd Member

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    I do have an extra instrument cluster for sale!!
     
  10. heliboy

    heliboy 76' Mav

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    checked voltage today at alternator = 14.22
     
  11. heliboy

    heliboy 76' Mav

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  12. Craig Selvey

    Craig Selvey Indiana State Rep - MCCI

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    Another issue you may be having is that the 1976 instrument cluster is very prone to turning to dust. If the cluster has started to "crumble away"...then you are losing some of the contacts on the back of the cluster....screwing things up.
     
  13. Hectorsd

    Hectorsd Member

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    Hi I do have an extra instrument cluster for sale $100.00
     
  14. OLD GOOSE

    OLD GOOSE Member

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    mine had a very small pinhole in the float it would get gas in it and not read above a 1/4 tank I changed it and it now works fine
     
  15. heliboy

    heliboy 76' Mav

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    Okay. Pulled the cluster out today and cleaned all contact points on the circuit board by lightly sanding with 1000 grit (came clean as a new penny), then swabbed with electrical contact cleaner, then finished with LubriMatic dielectric grease. Replaced 4 bad idiot bulbs and one gauge light. Hooked it back up and pretty much the same result - key in 'run' position brought fuel gauge up to just past a 1/4 tank...then when engine is started it comes up to just past half.
    Soooo, as per the link for testing the VR I tested it on the bench and found that on the positive side it read 12.28 volts....but when I switched to the negative side it read the same, with about 1 or 2 pulses down to 11.46. So I am thinking a new VR might be in order.
    That being said, I have scoped out both the OE type and the 'solid state' type. I am assuming that the OE type will suffice...any comments?
     

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